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is this normal
Two cables operate the flaps on the heater matrix. One is for temperature, I think the other is for direction. Make sure the cables are adjusted correctly at the matrix end and moving the flaps to their full extent before looking at anything else.
What about something like thishttp://cgi.ebay.co.uk/New-Powerful-12V-200W-Car-Heater-Boat-Caravan-suitable_W0QQitemZ8016046472QQcategoryZ9885QQrdZ1QQcmdZViewItemNot suer how effective these are, but for the mone they might just take a little of the cold bite out of the air, that is until you move and the draught starts again!!!