AuthorTopic: crank pulley  (Read 1045 times)

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Offline blade

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crank pulley
« on: September 18, 2006, 20:11:11 »
after the distruction of my crank damper i fitted anew one put loctite on the bolt tightened it up as tight as i could but yesterday heard a tapping noise stuck my hand up and realised i could move the washer slightlyso tightened it up again.
anyone ideas how to stop this happening again

Offline bobtail4x4

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crank pulley
« Reply #1 on: September 18, 2006, 20:15:13 »
plastic metal to take the slack up?
hello mum

Offline johnpirate

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« Reply #2 on: September 18, 2006, 21:21:29 »
I used sleeve and bush loctite and borrowed a commercial garages torque wrench so I could get it as close to the ridiculasly high setting its never come loose since.
1996 Defender 300Tdi Truck cab Ifor Williams top
1955 Austin Champ Rolls Royce power!!     
1955 BSA Bantam 125cc                                        
If you cant fix it with Duct tape you havent used enough duct tape.

Offline blade

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crank pulley
« Reply #3 on: September 18, 2006, 21:38:06 »
how did you stop engine turning handbrake and 1st gear dont seem to work

Offline hobbit

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« Reply #4 on: September 18, 2006, 21:41:48 »
Quote from: "blade"
how did you stop engine turning handbrake and 1st gear dont seem to work


1st gear low range + diff lock, and chock all 4 wheels :wink:
Kev

'91 stretch Discovery 200 Tdi
Hybrid for running round (got to go now)
Srs 3 Lightweight petrol (got to go)
Srs 3 Lightweight petrol, runabout

Not every problem can be solved with duct tape, and it's exactly for those situations we have WD 40

Offline clbarclay

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« Reply #5 on: September 19, 2006, 08:43:23 »
Try 5th gear, 1st gear gives more mecahnical advantage over the handbrake/wheels. The same goes for low range, use high.
Chris

Various range rovers from 1986 to 1988 in various states
Locost sports car based on mk2 escort - currently working on brakes, fuel and wiring

Offline muddyjames

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crank pulley
« Reply #6 on: September 19, 2006, 14:24:45 »
My mechanic does it up so tight that when he changes the cam belt he has to destroy the pulley etc to undo it all. He is a MC member but dont know his user name :(

I think he gets it up on a car lift and just puts 1 almighty big bar onto it.

When I bought my disco I drove 150 miles and then next morning at my mates house when it started I had plumes of black smoke and no go for 5 minutes. Was very embarassing. It went on a low loader to the chap and he showed me the bits afterwards. He had to rebuild the crank shaft, the crank pulley key was worn big time and the 1/2inch bit of metal on the back of the pulley had smashed appart. Wish I took photos now. the timing had slight gone out hence the no go and plumes of smoke. I got away very lightly luckily. Could have been a blown up engine or new crank shaft if I had gone much further.

When I picked it up the brake pipe at the back rusted through. Guess it was some looking down on me as if the bolt hadnt worked loose and the car hadnt gone on a lorry to the mechanic I would hate to think where the brake pipe would have burst  :shock:
Rover 620i 223,000 miles on the clock :)
1995 300tdi auto ES Disco. Big Green Giant

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Offline johnpirate

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crank pulley
« Reply #7 on: September 19, 2006, 18:57:11 »
I made a plug to fit in the wading hole to stop the crankshaft turning whilst tightening .You can buy the cambelt setting tools on e,bay but they are about £50 I used a wading plug drilled a hole through it used the drillbit epoxyed into the hole .I set the engine on TDC.slid the drill bit into place to lock the engine and tightened the nut slowly.
1996 Defender 300Tdi Truck cab Ifor Williams top
1955 Austin Champ Rolls Royce power!!     
1955 BSA Bantam 125cc                                        
If you cant fix it with Duct tape you havent used enough duct tape.

Offline gtomo2

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« Reply #8 on: September 23, 2006, 13:41:49 »
Ok my crank pully is loose (you can trun it by hand and the enigne wont turn :shock: ). so i tighten it up and its sitting at a angle so is there a slot that it has to fit into to line it up. I imagine there is so you get the tdc mark in the right place. If so how do you find it as i have tryed turning the pully til it locks in place but it dont :roll:
Mr Graeme Thomas (tomo)
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Offline Jas278

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« Reply #9 on: September 23, 2006, 21:42:06 »
Quote from: "johnpirate"
I made a plug to fit in the wading hole to stop the crankshaft turning whilst tightening .You can buy the cambelt setting tools on e,bay but they are about £50 I used a wading plug drilled a hole through it used the drillbit epoxyed into the hole .I set the engine on TDC.slid the drill bit into place to lock the engine and tightened the nut slowly.



I use a reverse light switch out of an old ford escort g/box , correct thread and you can here the plunger drop into the slot on the crank..

 

Discovery TD5......Tricked Up..

Offline drmike

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« Reply #10 on: September 24, 2006, 08:02:01 »
As usual I'm a bit confused with all this talk of locking the crank using the wading hole.

First off, this is the hole in the bell housing or the timing cover?

Secondly you can actually just get a pin in there and that's strong enough to let you tighten the pulley nut up to the 300 zillion NM that's required?

Doesn't something get damaged or break round the locking pin end of things if you do this?

Thanks

Mike

 






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