AuthorTopic: Aghhhh - damn exhaust down pipe wont come off  (Read 1413 times)

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Offline ringo

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Aghhhh - damn exhaust down pipe wont come off
« on: May 07, 2007, 18:08:29 »
I need to take off the starter motor and check its knackered (nothing happens when i turn the key - the relay is working fine as far as i can tell).

However, there is no room to get in anywhere. I figure if i take off the downpipe, i will be able to get access to the three bolts to take it off.

However, i cant take the downpipe off.

There are two allen key bolts keeping the exhaust onto the clamp. One i have got off and one has been rounded so badly i cant get it off at all.

The clamp is attached to the engine by one bolt and one allen key. The allen key is located right behind the engine mount so i have had to cut down a allen key to get to it. Unfortunately, that has been rounded off too (not by me).

So, im at a loss. I have no idea how to take the damn thing off. The car wont start and all i really want to do is drive it in the river and forget about it.

Any ideas how i get the exhaust off, or the starter motor off without getting the exhuast off ?

Thanks

Ringo
"Harder!"
"Oops"
1991 LR 110 CSW 200TDI

Offline richo

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Aghhhh - damn exhaust down pipe wont come off
« Reply #1 on: May 07, 2007, 18:47:06 »
Heat and rung knockles my friend oh and don't forget the swearing.
i find leaving it for a day then go back to it as your brain has had time to sus it out,thats what i do anyway.
Jesus was a carpenter but god was a plasterer.

Offline tonycougar

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Aghhhh - damn exhaust down pipe wont come off
« Reply #2 on: May 07, 2007, 22:51:36 »
I agree with the above, but it sounds to me like you haven't done near enough swearing. Try some real profanities then it seems to work.
On a serious note, I have managed to get my starter on and off without taking the down pipe off, it is awkward but possible. I also find it helps if you disconnect the bonnet stay and tie the bonnet up to the roof. That way you can easily work from above.
If theres a harder way to do it I`ll find it!!

Offline electricbluebadger

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Aghhhh - damn exhaust down pipe wont come off
« Reply #3 on: May 07, 2007, 23:05:24 »
get a large stud extractor and screw it into the allen headed socket....should do the trick, especially if you can heat with a blow torch beforehand..should ease things up....... my set of studextractors cost about a fiver and have paid for themselves innumerous times...

Cheers Steve

littlepow

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Aghhhh - damn exhaust down pipe wont come off
« Reply #4 on: May 08, 2007, 23:08:48 »
Could always just scrap the engine and fit a nice V8!  :D

Offline piggysteve

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Aghhhh - damn exhaust down pipe wont come off
« Reply #5 on: May 09, 2007, 16:48:39 »
Got exactly the same problem with my starter. You need a 17mm socket with extension and a 17mm spanner. Take the bonnet off and find something to stand on this just gives enough reach. Then it's a fiddly matter of taking off the 3 bolts. One is a nut and bolt, one a stud and one a nut. Did mine in about 3/4 hour last night at the cost of only one knuckle.Just got to get a new starter now.
Good luck.

Steve
Ex pat Yorkshireman.

P38 diesel

Offline tonycougar

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Aghhhh - damn exhaust down pipe wont come off
« Reply #6 on: May 10, 2007, 23:23:33 »
Quote from: "piggysteve"
....find something to stand on this just gives enough reach.
Steve


I just climbed up there and knelt on the engine.
If theres a harder way to do it I`ll find it!!

Offline piggysteve

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Aghhhh - damn exhaust down pipe wont come off
« Reply #7 on: May 11, 2007, 05:50:31 »
I just climbed up there and knelt on the engine.

 :lol: If I did that I think I'd still be stuck there  with me back in the shape of a horseshoe.

Steve
Ex pat Yorkshireman.

P38 diesel

Offline ringo

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Aghhhh - damn exhaust down pipe wont come off
« Reply #8 on: May 11, 2007, 10:49:27 »
Thanks guys - i will give it a go.

Unfortunately im not able to do it till next week - but i hope i dont get too fed up with it!

Ringo
"Harder!"
"Oops"
1991 LR 110 CSW 200TDI

Offline piggysteve

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Aghhhh - damn exhaust down pipe wont come off
« Reply #9 on: May 11, 2007, 16:28:39 »
Courier has just left a ticket, hopefully it's my starter. I'll be letting you know how much of a knuckle rapper it is to put back on, then I can get back on the road again.

Steve
Ex pat Yorkshireman.

P38 diesel

Offline tonycougar

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Aghhhh - damn exhaust down pipe wont come off
« Reply #10 on: May 13, 2007, 23:08:12 »
Quote from: "piggysteve"
I just climbed up there and knelt on the engine.

 :lol: If I did that I think I'd still be stuck there  with me back in the shape of a horseshoe.

Steve


 :lol:  :lol:  :lol:  :lol:
If theres a harder way to do it I`ll find it!!

Offline ringo

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Aghhhh - damn exhaust down pipe wont come off
« Reply #11 on: May 18, 2007, 21:28:32 »
Damn that was hard work.

Anyway, changed the starter motor - started first turn of the key and is now running like a dream.

Phew!

Thanks for your help

Ringo
"Harder!"
"Oops"
1991 LR 110 CSW 200TDI

Offline chris an the disco

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Aghhhh - damn exhaust down pipe wont come off
« Reply #12 on: May 19, 2007, 09:14:30 »
Snap, glad you got it done ok

Steve
200 tdi disco
mud tyres
snorkle
diff guards
spot lights

 






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