AuthorTopic: Td5 ABS  (Read 1577 times)

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Offline Jimbo

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Td5 ABS
« on: April 29, 2008, 17:49:47 »
I keep getting the '3 amigos' (ABS, TC and HDC) lights up on the dash - the fault code that's logged is 'shuttle valve switch electrical failure - intermittant, 254 times'. An engine off/on reset always clears the lights, and Nanocom clears the fault codes.

I found a LR Technical Information bulletin on this subject on the web - apparantly loads of dealers were swapping out ABS modulators to cure the 3 amigos fault, only for LR to find nothing wrong with the supposedly-faulty modulators. The Tech bulletin explains how to test various parts of the wiring loom, and to check a couple of earth studs for corrosion/bad connections.

The part of the test that I've got a problem with goes like this:

Disconnect and inspect the 13-pin connector at the ABS modulator for moisture ingress and corrosion - no muck, and it's not wet/damp

Connect an ohmmeter between pin 9 of the ABS modulator connector (C0501-9 yellow/green wire) and ground, then monitor and record the change in resistance shown as an assistant very slowly depresses the brake pedal. Results should be as follows:

No pedal travel - resistance measured should be between 2555ohms and 4088ohms
Partial travel - 1533 ohms and 2554ohms
Full travel - 511ohms and 1532ohms

When I try this (with a fully calibrated DVM), I get 4960ohms with no travel........and however slowly we press the brake pedal the reading goes straight to 3490ohms  :?

The Tech bulletin says that if you get a reading outside the min and max values, then the ABS modulator is knacked, and needs replacing - but the damn thing is not being checked, as the DVM is measuring resistance between the car-side wiring loom, the SLABS ECU and the brake pedal.........

I'm either doing something wrong, or the Tech bulletin is crap - can anyone shed any light ?
Jim

TDV6 HSE D3
Defender 110 Td5 Hard top, BFG MT's, and no EGR either

http://www.hertfordshire4x4response.net

Offline hrh_dave

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Re: Td5 ABS
« Reply #1 on: April 30, 2008, 20:33:22 »
ISTR when I had my TD5 disco and was having the 3amigos problem.... which turned out to be the wheel bearing....... Hightower suggested that there was a known problem with the multi plug socket going into the ABS unit.... he had his tied up with cable ties to stop movement..... Just a thought and worth a try....
"Oh but if I went 'round sayin' I was Emperor, just because some moistened bint lobbed a scimitar at me, they'd put me away."
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Offline Jimbo

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Re: Td5 ABS
« Reply #2 on: April 30, 2008, 21:19:01 »
Interesting thought Dave, I've not had the 3 lights on lately - it did only seem to occur on damp days though, and I have had all the connectors off the ABS modulator and given them a good clean with contact cleaner etc.
Jim

TDV6 HSE D3
Defender 110 Td5 Hard top, BFG MT's, and no EGR either

http://www.hertfordshire4x4response.net

 






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