AuthorTopic: New Front Discs  (Read 4087 times)

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Offline mike142sl

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New Front Discs
« on: October 11, 2008, 16:17:21 »
Chabged all the brake pads today without much trouble - had to get a retractor doobery to push the pistons back in though as I couldn't do it with the old block of wood and screwdriver trick!, anyway useful bit of kit to have.

Big problem though - I was unable to get the calipers off so that I could change the front disks. The two bolts were too tight and I couldn't get a suitable purchase on them to loosen them. Plus I only had a ratchet socket so hitting that with a lump hammer wouldn't have done it much good. Does anyone have any tips on how to gett them off?
Mike
Disco TD5 Landmark
SYM GTS250i Voyager
Swift Challenger 490

Offline lee celtic

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Re: New Front Discs
« Reply #1 on: October 11, 2008, 18:48:14 »
I used a 1/2 drive socket with a 2" extention onto an adaptor to a 3/4 drive T bar so I could use a bit of pipe for extra leverage :twisted:without worrying  about the ratchet head...

Or try an impact wrench..after giving them a couple of squirts of wd40 over a couple of days...
so many hills , so little time ....
discovery TD5
work in progress...lol

mentalmoshio sophs V8i

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Re: New Front Discs
« Reply #2 on: October 11, 2008, 18:53:09 »
they shouldnt be to tight . try loads of wd40 and a wire brush  around them b4 short iron bar on the end of a steady bar . just watch u dont shear the heads on the bolts or the fun will start

or invest in a 12v impact driver about a tenner

Offline Disco_Stu

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Re: New Front Discs
« Reply #3 on: October 11, 2008, 21:43:57 »
The truck in your sig looks like a Td5, I'm not sure if they're the same set up as a 300 Tdi but if they are you need a 12 sided socket, not a standard hexagonal one. Put that on a strong arm/breaker bar (1/2 inch drive) and that should do the trick. You won't easily get an impact driver on the top bolt, the spring, brake pipe etc are in the way but a UJ might just get you round them, I've never tried.

You could always get one of those snazzy right angle impact drivers, but I doubt you'll get one for a tenner :)

Stu.
1994 300Tdi Disco    


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Offline mike142sl

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Re: New Front Discs
« Reply #4 on: October 12, 2008, 12:55:09 »
Thanks for the suggestions so far. Unfortunately there is no space for extension bars as the wheel arch get in the way. I have a long handle wrench but it is too long to get under the arch.

The impact driver might work but the ones I can find start at around £60 plus battery. An air powered socket gun would do it without a doubt but again a tad expensive just for this, and I don't know anyone with one so it might be down the garage for him to fit.
Mike
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Offline thermidorthelobster

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Re: New Front Discs
« Reply #5 on: October 12, 2008, 13:57:45 »
I had fun with mine but cracked it in the end - it was easy after that.  Unfortunately, I can't remember what the answer was :oops:

An impact driver with a battery?  That's not what I'm thinking of as an impact driver...  Try one of these.  You hit them with a big hammer;  no battery required, and a few quid from your local motor factors.
David French
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Offline mike142sl

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Re: New Front Discs
« Reply #6 on: October 12, 2008, 16:51:30 »
I've got one of those, but how do you throw a lump hammer at it whilst it placed on the caliper?. Plus the likelyhood of damaging the caliper is pretty high.
Mike
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Offline Budgie

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Re: New Front Discs
« Reply #7 on: October 12, 2008, 17:06:23 »
Have you tried turning the steering to full lock, that may give you the space you need?

Offline mike142sl

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Re: New Front Discs
« Reply #8 on: October 12, 2008, 18:25:57 »
Have you tried turning the steering to full lock, that may give you the space you need?

Good thinking batman - hadn't thought of that somewhat obvious posibility. I'll give it a go.
Mike
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Offline Range Rover Blues

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Re: New Front Discs
« Reply #9 on: October 13, 2008, 01:27:47 »
Get a breaker bar from Halfrauds, worth every penny and then make sure you use a bi-hexagon socket.  The breaker bar bends beyond 9 0degrees so you leaning on the end won't cause it to flip off the bolt heads either, meaning you can lean on it with both hands.
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Offline Ricky

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Re: New Front Discs
« Reply #10 on: October 13, 2008, 20:15:42 »
As already said the Disco 2 uses a different bolt to the 300 its a 12 point 19ml.  If you dont use a 12 point socket or spanner you run the risk of chewing up the heads

mentalmoshio sophs V8i

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Re: New Front Discs
« Reply #11 on: October 13, 2008, 20:54:49 »
i wasnt refering to the cordless impact sockets  :oops: they run of the battery and use a wet clutch system to build up the torque thats the ones for a tenner from land rover shows this year

Offline lee celtic

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Re: New Front Discs
« Reply #12 on: October 14, 2008, 20:35:24 »
Nip down the local tyre fitters and bung them a fiver to slacken them off  ;)
so many hills , so little time ....
discovery TD5
work in progress...lol

Offline David Gray

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Re: New Front Discs
« Reply #13 on: October 14, 2008, 20:57:12 »
did mine with ring spanner and hydraulic jack suplied with car couldnt think of any other way

Offline mike142sl

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Re: New Front Discs
« Reply #14 on: October 15, 2008, 08:44:33 »
Nip down the local tyre fitters and bung them a fiver to slacken them off  ;)
:roll: Then it would be "I was going to tighten them up officer.. honestly"
Mike
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Offline mike142sl

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Re: New Front Discs
« Reply #15 on: October 15, 2008, 08:52:08 »
did mine with ring spanner and hydraulic jack suplied with car couldnt think of any other way
That would work with the bottom one but with the top one I could only get the spanner to sit upright rather than out to one side.
Mike
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Offline Hightower

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Re: New Front Discs
« Reply #16 on: October 15, 2008, 09:05:31 »
When I did mine I simply used my 18" breaker bar (from Halfrauds) and the 12pt socket.  There is just about enough room to get in there and sort it.
Simon
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Offline mike142sl

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Re: New Front Discs
« Reply #17 on: October 15, 2008, 11:14:32 »
When I did mine I simply used my 18" breaker bar (from Halfrauds) and the 12pt socket.  There is just about enough room to get in there and sort it.
Unfortunately the breaker bar I have doesn't bend beyond 90 degrees.

Can someone explain the difference between a 12pt socket and a 'normal' socket. My trusty old set is probably 'normal' but the 19mm one seemed to fit quite tightly.
Mike
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Swift Challenger 490

Offline andyb

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Re: New Front Discs
« Reply #18 on: October 15, 2008, 11:53:11 »
Can someone explain the difference between a 12pt socket and a 'normal' socket. My trusty old set is probably 'normal' but the 19mm one seemed to fit quite tightly.

12 point on the left



Sometimes called bi-hex and single-hex.

Offline Skibum346

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Re: New Front Discs
« Reply #19 on: October 15, 2008, 11:57:34 »
When I did mine I simply used my 18" breaker bar (from Halfrauds) and the 12pt socket.  There is just about enough room to get in there and sort it.
Unfortunately the breaker bar I have doesn't bend beyond 90 degrees.

Can someone explain the difference between a 12pt socket and a 'normal' socket. My trusty old set is probably 'normal' but the 19mm one seemed to fit quite tightly.

A 12 point socket will work with a standard six sided bolt or nut. However a 12 point bolt or nut will be damaged using a standard socket as the points are small and need the support of the correct socket. Basically, the points get rounded off very easily with a standard socket.

Example images below:
Sockets


12 Point Bolt


Standard Bolt

Offline mike142sl

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Re: New Front Discs
« Reply #20 on: October 15, 2008, 12:28:45 »
Thanks for that guys, all makes sense now and it would appear that I've been using 12pt sockets all these years thinking they were standard.
 :roll:

Still need to see if full lock can give me access.
Mike
Disco TD5 Landmark
SYM GTS250i Voyager
Swift Challenger 490

Offline mike142sl

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Re: New Front Discs
« Reply #21 on: October 18, 2008, 17:32:38 »
OK, all your help and advice has done the job, so it's BIG thanks all around. I have sucessfully changed the discs today - it was incredibly easy when you know how and took just over an hour.

It helped to jack both wheels up so that I could turn the wheel to full lock. Still a bit tight but enough room to get the breaker bar in to loosen the bolts.

The old discs looked like this



So you can see why I was keen to get them changed. Brakes like is should do now, without any fading. Suprising it braked at all really  :-o
Mike
Disco TD5 Landmark
SYM GTS250i Voyager
Swift Challenger 490

Offline Mareng

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Re: New Front Discs
« Reply #22 on: October 18, 2008, 18:37:19 »
I've just got a new set of discs and pads for my Disco, I was gonna attempt to change them out side the house but I reckon I'll just do them at work on Monday, It'll be much easier to work with the wheels at head height and the air tools.....
Steve

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Re: New Front Discs
« Reply #23 on: October 18, 2008, 19:21:02 »
OK, all your help and advice has done the job, so it's BIG thanks all around. I have sucessfully changed the discs today - it was incredibly easy when you know how and took just over an hour.

It helped to jack both wheels up so that I could turn the wheel to full lock. Still a bit tight but enough room to get the breaker bar in to loosen the bolts.

The old discs looked like this



So you can see why I was keen to get them changed. Brakes like is should do now, without any fading. Suprising it braked at all really  :-o


As Hamster once said, I've taxed worse ;)
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Offline lee celtic

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Re: New Front Discs
« Reply #24 on: October 18, 2008, 21:08:17 »
Quote
Nip down the local tyre fitters and bung them a fiver to slacken them off 

 Then it would be "I was going to tighten them up officer.. honestly"

Didn't mean leave'em loose :shock:

 :lol: :lol:

glad you got it sorted ;)
so many hills , so little time ....
discovery TD5
work in progress...lol

 






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