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AuthorTopic: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.  (Read 6340 times)

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Offline auf_wiedersehen_pet

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I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« on: April 17, 2009, 16:47:06 »

Several months ago I asked this question. Many thanks for all of the replies.

Since then, I’ve welded my Bumper & A Bar combination and fitted/wired the Lightforce Spotlights too.

See what you think…….













I still need to make modified spotlight brackets as they are spaced out by a couple of large nuts! Also, I need to straighten the OS recovery point, refit the headlight washers and weld in the Hi Lift jacking tubes kindly supplied by Boss and Wizard.

For good measure I've added a couple of LED driving lights behind the grille. They come on with the ignition an go out when the sidelights come on.








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Rob Steele

1995 Land Rover Discovery 300 TDi - Everyday Car (Ex Jap)
2007 Toyota Avensis 2.2 T-180 - Sensible Car (Ex TSB Bank)

Offline lcruiser100s

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotligh
« Reply #1 on: April 17, 2009, 16:51:38 »
I love your front bar :clap:
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Offline craig_midz

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #2 on: April 17, 2009, 17:55:45 »
looks too shiny an clean lol but other then that it does look a nice smart job nice truck u got there
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Offline lee celtic

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #3 on: April 17, 2009, 18:29:58 »
That Truck just gets better and better  :clap: :clap: :clap:

I've been thinking of doing a front bumper for a while , You've just made my mind up  ;)
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Offline karlo

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #4 on: April 17, 2009, 19:24:25 »
I did the same with mine, looks the dogs dnglies don't it  :thumbup:



http://www.mud-club.com/galleries/galleryimages/1236545179-9963-Photo365a.jpg
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Offline hairyasswelder

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #5 on: April 17, 2009, 20:16:49 »
Blindin' job  :lol: :lol:

Really like it, job well done  ;)
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Offline Jeff J J

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #6 on: April 17, 2009, 20:36:26 »
looks good mate well done.
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Offline Chris Putt

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #7 on: April 17, 2009, 22:37:20 »
Just needs to get muddy now.......
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Offline iann41

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #8 on: April 18, 2009, 08:51:09 »
Looks fab!

How much did it cost and where did you get the parts?

Could a novice do this too do you think?

Ian
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Offline stageonesimmo

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #9 on: April 18, 2009, 09:54:38 »
I'm taking it thats a deafener 'with air-con' A bar with the feet cut off and welded on?  If so I know what I'm buying next to go on my GD4x4 bumper..........

Nice job.

Your drive is really clean as well. :clap:
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Offline auf_wiedersehen_pet

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #10 on: April 18, 2009, 10:13:44 »
Quote from: iann41 on April 18, 2009, 08:51:09
Looks fab!

How much did it cost and where did you get the parts?

Could a novice do this too do you think?

Ian

It's like this...

Bits I used...
Devon 4x4 Bumper - Ebay - £265
Defender/Series A Bar (plus blue spotlights) - Ebay - £35 (Sold spotlights for £16)
Lightforce 240 Blitz Spotlights - Devon 4x4 - £230
Lightforce Security Nuts (4) - Devon 4x4 - £20ish

Tools/equipment I used...
Welder
Angle grinder
Tape Measure
Files
Sockets - to remove/replace bumper, etc.
Hammerite - Satin

The job went like this...

Spent weeks looking at the bits and thinking the job through - very important! It was obvious that the A Bar would not fit with its feet still on so chopped the feet off. I then propped it on the Disco with the help of a few bungees. See below.


Then I kept cutting until I got it to the correct height/angle. Cleaned both parts. Tack welded. Refitted the bumper and spots to double  check. Removed it. Welded, dressed and painted it. Refitted it and wired in the spots. See below.


A job like this can be done on any substantial bumper - not a standard one as it's too thin.

Watch out for "lowline" bumpers as there won't be enough room to mount the A Bar. The D44 has just about enough room to weld. The A Bar touches the grille at the back and the weld at the front is right on the front edge of the bumper. See below.


Can it be done by a novice - a lot of it can but you might need to make friends with you local welder.

Good Luck.

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Rob Steele

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Offline karlo

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #11 on: April 18, 2009, 11:15:51 »
Mine is just a standard Defender 90/110 A bar welded to a Paidia winch bumper just need to get the angle and height of the cut right.
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Offline mikiep1986

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #12 on: April 19, 2009, 00:57:24 »
very tidy looks very nice and the led lights look good aswell nice little touch well done  :clap:
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Offline auf_wiedersehen_pet

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #13 on: April 19, 2009, 10:10:47 »
Quote from: stageonesimmo on April 18, 2009, 09:54:38
I'm taking it thats a deafener 'with air-con' A bar with the feet cut off and welded on?  If so I know what I'm buying next to go on my GD4x4 bumper..........

Nice job.

Your drive is really clean as well. :clap:

It was sold to me as a Series A Bar. My parents (who live in Stoke on Trent) picked it up from a guy in Liverpool so I never had a chance to confirm that.
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Rob Steele

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Offline muddymud

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #14 on: April 21, 2009, 15:55:02 »
just to say that has to be the nice disco i have seen, and it looks soo good clean. i would be scared to take it offroad too nice.
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Offline auf_wiedersehen_pet

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #15 on: April 25, 2009, 12:40:43 »
Quote from: muddymud on April 21, 2009, 15:55:02
just to say that has to be the nice disco i have seen, and it looks soo good clean. i would be scared to take it offroad too nice.

Thank you very much - made my day!  :dance: :dance:
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Rob Steele

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2007 Toyota Avensis 2.2 T-180 - Sensible Car (Ex TSB Bank)

Offline adamdanshona

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #16 on: April 26, 2009, 22:08:50 »
Love the bumper,by the way where did you get the the grill?
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Offline auf_wiedersehen_pet

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #17 on: April 27, 2009, 19:08:48 »
Quote from: adamdanshona on April 26, 2009, 22:08:50
Love the bumper,by the way where did you get the the grill?

It's a geniune LR "Gulf State" or "Saudi" grille. They crop up on ebay between £40 and a whopping £200.

These are links to previous related threads...

http://www.mud-club.com/forum/index.php/topic,55749.msg496409.html#msg496409

http://www.mud-club.com/forum/index.php/topic,57245.0.html

http://www.mud-club.com/forum/index.php/topic,62744.msg540860.html#msg540860

« Last Edit: April 27, 2009, 19:22:01 by auf_wiedersehen_pet »
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Rob Steele

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Offline chiboy

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #18 on: April 29, 2009, 01:03:03 »
 :cool: Was going to do that to mine as well but did this instead still to refit saudi grill but i,m going to have to cut it about  :cry:
« Last Edit: April 29, 2009, 01:10:35 by chiboy »
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Offline auf_wiedersehen_pet

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Re: I’ve welded my Bumper & A Bar combo and fitted/wired the Lightforce Spotlights.
« Reply #19 on: April 29, 2009, 21:32:29 »
Quote from: chiboy on April 29, 2009, 01:03:03
:cool: Was going to do that to mine as well but did this instead still to refit saudi grill but i,m going to have to cut it about  :cry:

Weird. I had strongly considered a bonnet pod but opted for my current set up.
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Rob Steele

1995 Land Rover Discovery 300 TDi - Everyday Car (Ex Jap)
2007 Toyota Avensis 2.2 T-180 - Sensible Car (Ex TSB Bank)
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