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AuthorTopic: Freeing a stuck difflock lever  (Read 1349 times)

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Offline piggysteve

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Freeing a stuck difflock lever
« on: October 10, 2009, 18:00:27 »
Got the missus a nice 300 but the difflock lever is stuck. I've got high and low box now after a lot of lubrication and waggling but whats the best way of freeing it up so I can get difflock.

Steve
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Offline andrew2986

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Re: Freeing a stuck difflock lever
« Reply #1 on: October 10, 2009, 20:40:29 »
Hiya Steve,
 
Im about next week if you need a hand, I went through this with my disco some time ago

Andy
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Offline piggysteve

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Re: Freeing a stuck difflock lever
« Reply #2 on: October 13, 2009, 19:13:36 »
Thanks Andy, trouble is I don't know when I'll get round to it
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Offline Disco-Ron

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Re: Freeing a stuck difflock lever
« Reply #3 on: October 13, 2009, 23:23:57 »
You need to remove the gear lever surround etc.. and access the top of the gearbox...... the difflock lever mechanism will be siezed.....when i did mine, i removed it and did it in a vice, gently tapping it one way and the other...... and wd-ing it at the same time... be careful, as the ally casting isn't that beefy..... and the steel shaft is whats stuck...... enjoy...
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Offline piggysteve

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Re: Freeing a stuck difflock lever
« Reply #4 on: October 14, 2009, 22:14:29 »
Carefully !!! oh dear I am a farmer you know.... that might be difficult.  :roll:

Thanks for the info

Steve




Thanks
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Offline Disco_Dennis

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Re: Freeing a stuck difflock lever
« Reply #5 on: October 19, 2009, 11:38:58 »
If you can't get yours unstack - or get a bit too "frustrated"  ](*,) - let me know, I've got a lever here from a replaced gearbox that you can have gratis (well postage!) it if you need it.  :grin:
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Offline piggysteve

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Re: Freeing a stuck difflock lever
« Reply #6 on: October 20, 2009, 16:59:13 »
Thanks Dennis I'll try to have another go next week and will be in touch if I break the thing

Steve
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Offline piggysteve

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Re: Freeing a stuck difflock lever
« Reply #7 on: October 30, 2009, 16:55:31 »
Fixed it thanks, there'll be no stopping her now. But now she wants tyres, under body protection etc  :roll:
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