This might be a long shot, I've been doing a 300TDi fuel pump recenlty and I was surprised to find that there are NO instructions for timing the camshaft other than lining up a mark on the pulley. It obviously is adjustable but all the manuals say leave well alone.
When I had my Cavalier running the camshaft timing was considered far more important than the FIP, on the Transit you pin both the FIP and camshaft.
I'm a bit concerned that it doen's line up once the belt is tensioned, I think I might have got it a tooth out at one point and it ran pretty badly.
So, does anyone know how to time up the camshaft?
Anyone ever stumbled across the instructions? I could work it out form basic principles (knowing cam lift and duration) but there must be a proper procedure somewhere.