Mud-club

Vehicle & Technical => Discovery => Topic started by: PITBULL on June 04, 2008, 17:06:24

Title: 200tdi into a 300tdi discovery with r380 box ???
Post by: PITBULL on June 04, 2008, 17:06:24
what dose it involve as im just about to do just that  :lol:
Title: Re: 200tdi into a 300tdi discovery with r380 box ???
Post by: weeone on June 05, 2008, 12:22:26
You need the 200tdi engine mounts, an extra earthing lead (the 300 earths to the passenger side engine mount), and a 200tdi exhaust, and the 200tdi radiator & intercooler, and a 300tdi temperature sender

- You need to remove the passenger-side engine mount, and weld the 200tdi mounts to your chassis
- You can ditch much of the 300tdi wiring, just use the connections you need to the components you need.
 - Note: the 200 temperature sender does not work at all with the 300 gauge - drill & tap a 200 sender to accept a 300 sender unit (make sure you cut this sleeve right down, so that the 300 sender unit sits fully in the thermostat housing)
- You need to swap to the 200 radiator, hoses, intercooler & air-cleaner... and you'll need a wee length of pipe to extend the hose to the expansion-tank
- the 300 exhaust system doesn't fit at all, so you need to replace it with a 200 system

The gearbox mates just fine, that's not a problem.

You'll discover that the revs read a wee bit low, but other than that, mine has been fine for 16-18 months :)
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