AuthorTopic: Door panel removal to fix window  (Read 1035 times)

0 Members and 1 Guest are viewing this topic.

tenpolequint

  • Guest
Door panel removal to fix window
« on: December 22, 2005, 00:56:27 »
Can anyone give me a run down of removing the door panel on a earlt disco Mpi. It is not mine so I would not want to ruin anything using excessive force. There is meant to be something wrong with the electric windows on the passenger side. He said its out of the runner and won't open properly or something.

Offline petergalileo

  • Posts: 518
  • Attack: 100
    Defense: 100
    Attack Member
  • Karma: +0/-0
  • Referrals: 0
Door panel removal to fix window
« Reply #1 on: December 22, 2005, 05:57:40 »
under the grab handle theres 2 large crosshead screws, undo these and remove handle.

The door opener has one screw, pull the handle out as if to open the door undo the screw and remove the backing plate.

The storage bin at the bottom is screwed to the panel so you leave that attached.

I have electric windows so no regulator handle to remove.

The panel itself is held on with about 20 plastic lugs.  If you have Xray vision you can see where these are if not like me I just yank the bottom of the panel outwards starting at the bottom then recover the lugs afterwards.  Theres a tool you can get from halfords which helps in removing the lugs but again, you need x ray vision to tell where they are.  

Once you have  pulled the panel away from the door you then lift it to clear the door lock tab on top.  Dont forget to disconnect the speaker wires.
1996 300TDi Discovery ES - Java Black, Stainless Bullbar, Electric folding mirrors, TD5 Steering Wheel in Beige - Doesn't get muddy !

Freelander 1.8 Xi - LR Bodykit, Light Guards.

Offline Tyke

  • Posts: 582
  • Attack: 100
    Defense: 100
    Attack Member
  • Karma: +0/-0
  • Referrals: 0
Door panel removal to fix window
« Reply #2 on: December 22, 2005, 08:42:33 »
Quote from: "petergalileo"
Dont forget to disconnect the speaker wires.


And if it's owt like mine, before you start the job, don't forget to go out and get a bag of those nasty little 'snap fastners' that hold the trim in place . . . . . . since most of them usually break during the process of removal.
----------------------------------

KEEPING IT REAL - KEEPING IT BRITISH


ChrisW

  • Guest
Door panel removal to fix window
« Reply #3 on: December 22, 2005, 08:57:49 »
Quote
The panel itself is held on with about 20 plastic lugs.


Which will mostly snap and not be useable again save but 2 or 3! BTDT!  :roll:  :evil:  
Just be careful - a flat bladed screwdriver if you have nothing else and try and carefully prise the door card away from the door  :wink:

tenpolequint

  • Guest
Door panel removal to fix window
« Reply #4 on: December 22, 2005, 18:23:37 »
Quote from: "ChrisW70"
Quote
The panel itself is held on with about 20 plastic lugs.


Which will mostly snap and not be useable again save but 2 or 3! BTDT!  :roll:  :evil:  
Just be careful - a flat bladed screwdriver if you have nothing else and try and carefully prise the door card away from the door  :wink:


Are the plastic lugs easy to obtain?

ChrisW

  • Guest
Door panel removal to fix window
« Reply #5 on: December 22, 2005, 21:35:13 »
I haven't found anywhere online that sells them yet  :?

tenpolequint

  • Guest
Door panel removal to fix window
« Reply #6 on: December 22, 2005, 23:15:33 »
So I will have to reuse the plugs then. And blue tac.

Offline hobbit

  • Posts: 4750
  • Attack: 100
    Defense: 100
    Attack Member
  • Karma: +0/-0
  • Referrals: 0
Door panel removal to fix window
« Reply #7 on: December 23, 2005, 09:56:05 »
Or bead spots of silicon :wink:
Kev

'91 stretch Discovery 200 Tdi
Hybrid for running round (got to go now)
Srs 3 Lightweight petrol (got to go)
Srs 3 Lightweight petrol, runabout

Not every problem can be solved with duct tape, and it's exactly for those situations we have WD 40

Offline old joe

  • Posts: 911
  • Attack: 100
    Defense: 100
    Attack Member
  • Karma: +0/-0
  • Referrals: 0
Door panel removal to fix window
« Reply #8 on: December 23, 2005, 20:06:38 »
and make sure you don't cross thread the bolts like on old joe :evil:

Dazza
Old Joe (Dazza)

The greatest lesson in life is to know that even fools are right sometimes.

Remember each and everyone of us is gifted, it’s just that some leave the wrapping on longer than others

A Journey of a Thousand Miles begins with a Single Step.


http://www.4x4prejudice.org/

www.rsda.org.uk

http://muppets.go.com/games/muppets-flyinggonzo.html

 






SimplePortal 2.3.5 © 2008-2012, SimplePortal