AuthorTopic: When the power's out...  (Read 1523 times)

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Offline thermidorthelobster

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When the power's out...
« on: December 29, 2007, 10:03:52 »
Driving back from Newcastle yesterday I noticed the TD5 wasn't pulling too well on the hills.

I've yet to plug the Nanocom in, but last time I checked the live readings were all looking fine.

It's just clocked 90K miles;  I'm wondering about the hoses?

What's the procedure for flushing the intercooler?  Is it easy?

Anything else worth checking?  The turbo sounds fine but I'm not sure how I tell if it's working as it should be.
David French
Tree-hugging communist
1999 Discovery II TD5 Manual
Patriot roof rack, QT Services diff guards front & rear, DiscoParts steering guard[/url], Autologic ECU upgrade, 2" Old Man Emu lift, 235/85R16 BF Goodrich All Terrains, Safari snorkel, DiscoParts jackable sills, Warn Tabor 9000

Ex Disco 200TDI, P38a 4.6HSE and 101FC 6x6 Camper.  Africa Trip Blog

Offline beast5680

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When the power's out...
« Reply #1 on: December 29, 2007, 10:06:49 »
might be worth checking the turbo? my mates let go spectacularly at 95,000 miles on his td5 turning day to night with all the smoke as he went down the M4 :shock:
Neal

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Offline Bulli

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When the power's out...
« Reply #2 on: December 29, 2007, 10:13:14 »
just undo the hoses on the intercooler and wash it through, make sure there is nothing in there when you put it back. In theory it should have nothing in it.....
EFILNIKCUFECIN
Disco V8 3 dr - THROW ME A FRICKIN' BONE HERE.
3 link, lockers and 35's- NUFF said

Offline thermidorthelobster

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When the power's out...
« Reply #3 on: December 29, 2007, 10:18:30 »
Quote from: "Bulli"
just undo the hoses on the intercooler and wash it through, make sure there is nothing in there when you put it back. In theory it should have nothing in it.....

With petrol I presume?
David French
Tree-hugging communist
1999 Discovery II TD5 Manual
Patriot roof rack, QT Services diff guards front & rear, DiscoParts steering guard[/url], Autologic ECU upgrade, 2" Old Man Emu lift, 235/85R16 BF Goodrich All Terrains, Safari snorkel, DiscoParts jackable sills, Warn Tabor 9000

Ex Disco 200TDI, P38a 4.6HSE and 101FC 6x6 Camper.  Africa Trip Blog

Offline Bulli

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When the power's out...
« Reply #4 on: December 29, 2007, 10:32:27 »
here you go, all you ever wanted to know

http://www.tdiclub.com/articles/Intercooler_Cleaning/
EFILNIKCUFECIN
Disco V8 3 dr - THROW ME A FRICKIN' BONE HERE.
3 link, lockers and 35's- NUFF said

Offline thermidorthelobster

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When the power's out...
« Reply #5 on: December 29, 2007, 10:48:18 »
Quote from: "Bulli"
here you go, all you ever wanted to know

http://www.tdiclub.com/articles/Intercooler_Cleaning/

Ah, lovely, thanks.  I had some carb cleaner somewhere I'll try to dig out.  I'm tempted to bung some silicone hoses in (partly because the colour's quite fetching) but IIRC they're quite pricey so I'll leave it until it's necessary...
David French
Tree-hugging communist
1999 Discovery II TD5 Manual
Patriot roof rack, QT Services diff guards front & rear, DiscoParts steering guard[/url], Autologic ECU upgrade, 2" Old Man Emu lift, 235/85R16 BF Goodrich All Terrains, Safari snorkel, DiscoParts jackable sills, Warn Tabor 9000

Ex Disco 200TDI, P38a 4.6HSE and 101FC 6x6 Camper.  Africa Trip Blog

Offline Bulli

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When the power's out...
« Reply #6 on: December 29, 2007, 10:54:33 »
try hoses direct nr Doncaster...they are top guys and often a lot cheaper....mind ive still spent thousands with em over the years!!
EFILNIKCUFECIN
Disco V8 3 dr - THROW ME A FRICKIN' BONE HERE.
3 link, lockers and 35's- NUFF said

ben_haynes

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When the power's out...
« Reply #7 on: December 29, 2007, 11:14:01 »
Quote from: "thermidorthelobster"
Quote from: "Bulli"
here you go, all you ever wanted to know

http://www.tdiclub.com/articles/Intercooler_Cleaning/

Ah, lovely, thanks.  I had some carb cleaner somewhere I'll try to dig out.  I'm tempted to bung some silicone hoses in (partly because the colour's quite fetching) but IIRC they're quite pricey so I'll leave it until it's necessary...


petrol will work aswell

Offline Disco Matt

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When the power's out...
« Reply #8 on: December 29, 2007, 11:21:36 »
One technique I saw for intercooler cleaning - get hold of some paraffin, fill the intercooler (after removing it obviously!) and leave to stand. Then drain into a suitable container and rinse. Repeat the process until the water coming out during the rinsing is clean (ish).

Paraffin is a lot cheaper than petrol!
1996 Discovery 300TDI. She's got it where it counts...

 






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