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glad i found this thread, i got exactly the same problem, (200tdi converted 90 2.5td) its ok running about local, but as soon as I take it for a long run or work the engine hard, it just creeps all the way up to the red. Changed the gauge to the 200tdi gauge, still no joy, changed the viscous unit too, not a jot of diffenece, was gonna hit it with hammer next, I wasn't sure if it was overheating, but I took the header tank cap off and the was hardly even any pressure in it, so I assume its not overheating.