AuthorTopic: EGR Flow Malfunction  (Read 3110 times)

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Offline barboboo

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EGR Flow Malfunction
« on: February 04, 2008, 20:44:26 »
Hi all, I have had a engine warning light come on a couple of days ago so today I went to the garage to find hat it was warning!

They said that it had a EGR Flow Malfunction

Does anyone know what it means and is it a problem that can be bypassed.

Offline steviesuzy

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Re: EGR Flow Malfunction
« Reply #1 on: February 05, 2008, 14:11:03 »
give us more clues,ie,what type of vehicle is it,petrol/diesel,and what year,then it may set us thinking,lol.

Offline barboboo

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Re: EGR Flow Malfunction
« Reply #2 on: February 05, 2008, 17:40:42 »
Good point I missed that Out

Its a Suzuki Grand Vitara 2002 1.6


Offline v8nut21

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Re: EGR Flow Malfunction
« Reply #3 on: February 05, 2008, 23:38:31 »
What does that mean?EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

SymptomsYou may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.

CausesA code P0401 most likely means one or more of the following has happened:

The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
There is a blockage in the EGR (tube), most likely carbon buildup
The EGR valve is faulty
The EGR valve may not be opening due to a lack of vaccuum

Possible SolutionsIn fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.

Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
Clean out the EGR valve and/or tubing to remove deposits
Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
Replace the DPFE sensor (with a good quality / OEM one)
Replace the EGR valve
hope theis helps
youcan try cleaning The flow tube is stainless steal line about 3/8 inch in diameter, its located towards the rear of the intake and runs from the side of where the EGR mounts up to the bottom side of the intake, on the opposite side of where the throttle body mounts. The tube is bolted on; it can be difficult to see. That’s on a 16v engine.


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