AuthorTopic: disco axles into a series  (Read 22776 times)

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Offline LeanneNCharlie

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disco axles into a series
« on: September 09, 2008, 22:24:01 »
hi all. is it possible to convert discovery axles to fit to series leaf springs? if it is, what is involed and where do i get the bits needed? i already have the axles and am a good welder.

many thanks, charlie
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Offline andyb

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Re: disco axles into a series
« Reply #1 on: September 10, 2008, 11:03:22 »
This has been covered a number of times, but basically......steering links on coiled axle 'clash' with the leaf spring location. I've seen it done the once but I just can't remember where now, there were some clear mods to overcome the steering problem.

What are you trying to achieve? Disc brakes. There are conversion kits. If it's a SWB then LWB front brakes with a late S3 servo will give you pretty good brakes.

Offline LeanneNCharlie

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Re: disco axles into a series
« Reply #2 on: September 10, 2008, 18:57:00 »
hi andy. yes i am trying to get disc brakes all round to be able to stop the v8 in a safe and secure manor. i know there are conversions for the front but i'd like them on the back as well and i am considering using a disco gearbox also. this would mean permanent 4x4 and as i understand from other members on here the series front axle isn't designed to take that.
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Offline fordlltwm

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Re: disco axles into a series
« Reply #3 on: September 10, 2008, 20:24:18 »
hi andy. yes i am trying to get disc brakes all round to be able to stop the v8 in a safe and secure manor. i know there are conversions for the front but i'd like them on the back as well and i am considering using a disco gearbox also. this would mean permanent 4x4 and as i understand from other members on here the series front axle isn't designed to take that.
the disco g'box won;t fit without serious mods to the chassis and such, since it is seriously longer, the only way to fit it would be a defender front :scold: :scold: :scold: :scold: :scold: :scold:
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Offline LeanneNCharlie

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Re: disco axles into a series
« Reply #4 on: September 10, 2008, 20:52:46 »
thanks for the reply. i hadn't taken into consideration the front end :oops:. it still has to look original. :) i guess i'll be sticking to the series gearbox as i do have all the adaptors for it.

Are series 2a/3 axles different to discovery/90 axles when measured from  axle end to end? :-k
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Offline fordlltwm

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Re: disco axles into a series
« Reply #5 on: September 10, 2008, 21:38:31 »
they're a couple of inches (ish, don't know the figures) wider so would also need some arch extensions :->


BTW front or rear discs here
http://www.zeus.uk.com/land-rover.php

1983 series 3 resto project


Offline LeanneNCharlie

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Re: disco axles into a series
« Reply #6 on: September 11, 2008, 18:15:34 »
cheers for that. i didn't realise there was a conversion for the back axle as well. i will be looking further into this kit as it would save me alot of time.

many thanks, charlie.
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Offline Welshbreed

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Re: disco axles into a series
« Reply #7 on: September 12, 2008, 01:37:17 »
thread hijack (sorry)

But why dont you just junk a disco, and put in a 200tdi, gear box and axles, running gear etc, under the landy, I've heard it can be done, while keeping the front series looking. (and thinking of going this route myself)





Offline discowoman

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Re: disco axles into a series
« Reply #8 on: September 12, 2008, 08:32:58 »
It can - and has - been done, local 109 series to me has RR axles on leaf springs - dont stick out too much,200Tdi  and I THINK its running an LT77 (dont quote me on the gearbox) - still has the original series front end..twin vertical pipes and a great turbo whistle when its booted.
Check out the landyowners site, and its a guy called Daffyd (spelling)

Offline Lucy1978

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Re: disco axles into a series
« Reply #9 on: September 12, 2008, 12:53:56 »
I know of an 88" with a series front end and an LT95 box in it, now that's a huge lump of a box. So I'd guess it is possible to use an lt77.  I think Ashcrofts do an adapter for that box so you can use a series transfer box, thus keeping part time 4wd. Expensive but another option.

Offline Fluffle-Valve

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Re: disco axles into a series
« Reply #10 on: September 21, 2008, 17:36:46 »
It can - and has - been done, local 109 series to me has RR axles on leaf springs - dont stick out too much,200Tdi  and I THINK its running an LT77 (dont quote me on the gearbox) - still has the original series front end..twin vertical pipes and a great turbo whistle when its booted.
Check out the landyowners site, and its a guy called Daffyd (spelling)


Where's this landyowners site? I'd like to see this mod.
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Offline bogie

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Re: disco axles into a series
« Reply #11 on: November 05, 2008, 18:38:26 »
ive done it,its easy.if u want info ask!
1968 SERIES 2A ,200TDI TUNED,RANGE ROVER AXLES,ONE TON SHACKLES,CPC PARAS,ES3000,POLYBUSHED,ANACONDAS.                     1970 SERIES 2A, 200TDI TUNED,5 SPEED LT77 WITH LT230S TRANSFER BOX 1.211 RATIO.ZEUS DISKS ALLROUND.ES3000,MODIFIED 90 TANK,3.5 DIFFS.

Offline Fluffle-Valve

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Re: disco axles into a series
« Reply #12 on: November 06, 2008, 05:36:26 »
Please tell me more?
Old and Knackered, But I’ll fix it in the End.
1972 Series 3 109 2.25 petrol called "Fluffle-Valve-Express.

Daily Drive - 2002 Rover 75, 2 Litre, 24 Valve, Quad cam.

Offline bogie

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Re: disco axles into a series
« Reply #13 on: November 07, 2008, 20:11:25 »
Axle/spring locating blocks require half inch spacing block to raise the casing so the rear drag arm clears the springs.
Lower shock mounts need to be moved backwards half inch so the drag arm does not foul on full lock.
You require 1 tone shackles, to gain the right caster angle.
A wide yoke front prop is required if you have power bolloxs.
You require approx 18 to 20 inches braided pipes to the caliper, going into a T piece to split the feed.
The drag link from the stering relay to the axle needs to be extended by 3 inches.
The brakes work fine with a series servo giving a firm pedal from the top.
I done this convertion 3 years ago and had no problems.
Considering the price and the work involved, it is a better option than buying the convertion kits which totals 1200 quid, as I have also gone down that road.
1968 SERIES 2A ,200TDI TUNED,RANGE ROVER AXLES,ONE TON SHACKLES,CPC PARAS,ES3000,POLYBUSHED,ANACONDAS.                     1970 SERIES 2A, 200TDI TUNED,5 SPEED LT77 WITH LT230S TRANSFER BOX 1.211 RATIO.ZEUS DISKS ALLROUND.ES3000,MODIFIED 90 TANK,3.5 DIFFS.

Offline Sankey

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Re: disco axles into a series
« Reply #14 on: December 25, 2008, 04:02:24 »
Hi
Been scanning through the forums as i'm looking to do this conversion on my Stage 1.I am a good welder and capable of doing all the saddles and whatnot but am not to keen to extend the steering arm by welding.Can a longer arm be bought? How did you do this?
Thanks
Tel

Offline Range Rover Blues

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Re: disco axles into a series
« Reply #15 on: December 25, 2008, 05:33:45 »
Rather than extend the dra link, why not cut down a RRC one?

As for width, RRC axles would give the same track as a Defender, hence the wheelarch extensions.  During the design process it was decided not to retool for the bulkhead, so the Defender stayed the same width as the SIII.
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Offline muddydisco

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Re: disco axles into a series
« Reply #16 on: December 25, 2008, 10:43:32 »
Try central off road forum there's a bloke on there called doodlebug  :cool:

http://www.centraloffroadclub.com/forum/
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Offline fire boy si

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Re: disco axles into a series
« Reply #17 on: December 25, 2008, 19:33:21 »
dude if you are still up for fiting disco axels use td5 lhd left  hand steering assembily this sorts the steering issues there was an artical in lro about converting them. the zuse kits are only for the front from what the guy from zues enginering said nobody makes ones for the rear of a series land rover so if you want discs on the back that is your options

the axels are wider but if you are using standard 16/5.5 j rims than you wont need wheel arch flairs anything else and you'll need em

series land rovers dont leak they just mark their terratory

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para springs
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still to come

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Offline fordlltwm

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Re: disco axles into a series
« Reply #18 on: December 25, 2008, 23:21:15 »
then he should up date his website

"The Zeus Disc Brake kit is a simple and effective conversion to transform
drum brakes on any Series Land Rover (front and rear)"
1983 series 3 resto project


Offline fire boy si

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Re: disco axles into a series
« Reply #19 on: December 30, 2008, 17:25:43 »
i was wrong they do produce f&r disk kits now but when i was looking at fitting discs to nelly they didnt and i couldnt aford them then (and now) plus the up side of going disco/rrc/lr def you get stronger axels and cv joints as apossed to ujs and you can fit any wheel tyre combi you want


series land rovers dont leak they just mark their terratory

1972 s3 2/14 diesel hard top
235/85 R16 chaco mud terrains
para springs
Mill services sill bars
and currently off road (sorn)
still to come

spare wheel carrier
south down snorkel

muddy_90

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Re: disco axles into a series
« Reply #20 on: January 01, 2009, 01:38:35 »
rocky mountain also do disc brake convertions http://www.parabolicsprings.com/index.html

Offline bogie

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Re: disco axles into a series
« Reply #21 on: January 03, 2009, 17:59:20 »
The best disk kit is the zeus kit,£613 per axle. They use rangie stainless pistons and rangie seals but replacement discs r £60. The kit comes with mintex pads which  also fit early lotus and jag. I have them on one of my motors and they aintbad!
1968 SERIES 2A ,200TDI TUNED,RANGE ROVER AXLES,ONE TON SHACKLES,CPC PARAS,ES3000,POLYBUSHED,ANACONDAS.                     1970 SERIES 2A, 200TDI TUNED,5 SPEED LT77 WITH LT230S TRANSFER BOX 1.211 RATIO.ZEUS DISKS ALLROUND.ES3000,MODIFIED 90 TANK,3.5 DIFFS.

Offline Range Rover Blues

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Re: disco axles into a series
« Reply #22 on: January 04, 2009, 02:53:03 »
dude if you are still up for fiting disco axels use td5 lhd left  hand steering assembily this sorts the steering issues there was an artical in lro about converting them.

Does this end up looking like the Jeep steering bars then? with the drag link attached to the track rod not the steering knuckle?

I don't think you need the TD5 then, I've seen the redundant steering arm on several Defender axles, or grab a LHD axle/knuckle.  The only problem I see with that is that you won't get proper Ackerman steering geometry.  Are you bothered :-k
Blue,  1988  Range Rover 3.5 EFi with plenty of toys bolted on
Chuggaboom, 1995 Range Rover Classic
1995 Range Rover Classic Vogue LSE with 5 big sticks of Blackpool rock under the bonnet.

 






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